How are 3D medals made?

How are 3D medals made? The process involves sophisticated manufacturing techniques that create stunning dimensional awards with raised relief designs and intricate details.

Die-Struck Manufacturing Process

The most common method for creating 3D medals is die-striking, which begins with custom steel dies carved with the desired design. These dies are precision-machined using computer-controlled equipment to ensure exact specifications. The medal blank, typically made from brass, bronze, or zinc alloy, is placed between the dies and subjected to tremendous pressure—often exceeding 200 tons—forcing the metal to flow into every detail of the die cavity.

Design Development and Tooling

Before production begins, artists create detailed artwork that accounts for the three-dimensional aspects of the final medal. The design is then converted into die-cutting specifications, with careful attention to depth variations and undercuts that create the 3D effect. Master craftsmen hand-finish the dies to ensure smooth transitions and proper relief levels.

Advanced 3D Techniques

Multi-Level Relief

Modern 3D medals feature multiple depth levels, creating dramatic shadow effects and visual interest. Manufacturers achieve this through progressive die-striking or specialized tooling that creates varying heights across the medal surface.

Finishing Options

After striking, 3D medals undergo various finishing processes including sandblasting for texture, polishing for highlights, and plating with gold, silver, or antique finishes. These treatments enhance the three-dimensional appearance and add visual contrast between raised and recessed areas.

Quality Control

Manufacturers employ strict quality control measures, inspecting each medal for proper depth, sharp detail reproduction, and finish consistency. Advanced 3D medals often incorporate additional elements like colored enamel fills or laser engraving to complement the dimensional design.

Interested in learning more about custom 3D medal options for your organization? Contact experienced medal manufacturers to explore design possibilities and manufacturing capabilities for your specific project needs.