How are medal samples created?

Understanding the Medal Sample Creation Process

How are medal samples created in the manufacturing industry? Medal samples serve as crucial prototypes that allow customers to evaluate design, quality, and craftsmanship before committing to full production runs.

Initial Design and Digital Mockup

The sample creation process begins with detailed digital artwork and 3D modeling. Manufacturers use CAD software to create precise specifications, including dimensions, text placement, and relief details. This digital phase allows for multiple revisions without material costs.

Die Creation for Sample Production

Once the design is approved, manufacturers create sample dies—typically smaller, less expensive versions of production dies. These sample dies are machined from steel or brass using CNC equipment, capturing all the intricate details of the final design. The die-making process can take 3-5 business days for standard designs.

Sample Medal Production Methods

Striking Process

Most medal samples are created using the striking method, where blank metal discs are pressed between the sample dies under tremendous pressure. This process replicates the exact texture and dimensional quality of the final product.

Material Options

Sample medals are typically produced in the same materials as the final order—bronze, brass, zinc alloy, or precious metals. This ensures accurate representation of weight, finish, and durability.

Finishing and Quality Control

Sample medals undergo the same finishing processes as production pieces, including polishing, plating, and patina application. Quality control specialists inspect each sample for dimensional accuracy, surface quality, and overall craftsmanship.

Timeline and Approval Process

Most manufacturers complete medal samples within 7-10 business days, depending on complexity and material selection. Customers receive samples for approval before production begins, allowing for final adjustments to design or specifications.

Ready to see your custom medal design come to life? Contact a professional medal manufacturer to discuss your sample requirements and timeline.